Combustion engine design. Parameter analysis and camshaft production.
SUBMIT INQUIRYCombustion engine design. Parameter analysis and camshaft production.

The camshaft is the heart of the 4-stroke piston combustion engine.
The basis of a well-functioning engine is the design of a suitable camshaft, its correct timing, the choice of the optimal compression ratio, and the setting of valve clearances.
These assembly data, essential for utilizing the camshaft's potential and maintaining the service life of valvetrain components, must be determined by the engineer designing the cams.

To fully utilize the potential of the new camshaft and preserve the lifespan of the valvetrain components, you will always receive basic adjustment data from us:
Depending on how significant an increase in performance parameters the customer requires, we offer several levels of engine design modifications:

The first necessary step in designing a new camshaft is the analysis of the stock camshaft.
Our company owns a special Carl Zeiss Jena mechanical-optical device designed to measure cam lift curves with an accuracy of 0.00001mm.
Thanks to this, we can analyze the cylinder charge exchange of the stock engine and design the optimal shape of new cams to achieve the required engine characteristics.

Quality and reliable software and hardware equipment is essential for control unit modifications, so-called chiptuning.
For reading/writing memory from/to the engine control unit, we use the KESSv2 Master flasher from the Italian company Alientech.
For the data modification itself, we use WinOLS Software from the German company EVC.
We also offer diagnostics for VW group cars using the branded VAG-COM diagnosis system.

We offer overhauls and modifications of distributors for historic engines.
These works include complete disassembly of the distributor, its cleaning, lubrication, clearance adjustment, and finally the modification of the centrifugal regulation curve.
Using a special device, we check the spark strength and fine-tune the characteristics of the centrifugal ignition advance regulation (and optionally the vacuum regulation curve, if connected).


| Measurement and analysis of the supplied camshaft, including proposal of assembly parameters | from 2 000 CZK |
| Measurement and analysis of the supplied camshaft, regrinding of the supplied camshaft | from 3 000 CZK |
| Manufacturing of a new camshaft from billet | from 10 000 CZK |
| Project: Analysis of stock engine + engine modification proposal (cam profile and compression ratio design, port and valve sizing, intake and exhaust manifold system design) | from 15 000 CZK |
| ECU SW modification (chiptuning) | from 4 000 CZK |
| Distributor overhaul incl. characteristic modification | from 1 000 CZK |
| Carburetor overhaul incl. modification | from 1 000 CZK |
We are not VAT payers
We design a suitable cam shape according to the requirements for changing the engine characteristics.
The sportier and more powerful the engine is meant to be, the wider the lift curve will be. Generally, for engines for regular operation, the original camshaft can usually be modified by regrinding. For sportier cars, a new shaft must be manufactured because stock cam lobes do not have "enough material" from which the desired shape could be achieved by regrinding.
In practice, the term "sharp cam" (ostrá vačka) has become popular to designate sports cams. In reality, so-called race cams have a plumper profile because they must ensure a longer opening time for both the intake and exhaust valves. Longer valve opening leads to better exhaust gas scavenging and intake of a larger amount of fresh air (or air-fuel mixture) into the cylinder. And it is precisely the amount of fresh air drawn into the engine that has a fundamental influence on its performance.
Paradoxically, a stock cam looks "sharper" to the eye than a modified "race cam".
We design the camshaft specifically for your engine, with regard to the power increase you require.
To achieve the desired effect, the camshaft must be correctly positioned during assembly. An essential part of installing a new camshaft is also adjusting the compression ratio. To ensure smooth operation and high durability, valve clearances must be set correctly. You will receive all these assembly parameters from us along with the camshaft, and they must be adhered to. Ideally, it is appropriate to also adjust the fuel delivery and ignition advance value (for spark-ignition engines) for the modified camshaft.
For light touring modifications of newer vehicles, it is not necessary to interfere with the ECU SW. The unit can adapt to a certain extent on its own and adjust the fuel delivery to achieve the required air-fuel ratio.
For sports engines, where the characteristics change significantly, we recommend also performing an optimization of the ECU SW.
For older carbureted engines, we highly recommend sending the carburetor and distributor along with the camshaft for modification.
We will measure your camshaft on a special mechanical-optical device with an accuracy of 0.00001 mm. We will perform an analysis and assess whether the given cam profile is suitable for your engine. If so, we will propose the optimal timing, compression ratio, and valve clearance values for this cam.
If a cam worked perfectly on one engine, it doesn't mean it will also work on your engine. It is not enough to know just the cam duration and maximum lift; it is necessary to choose a suitable course of the entire lift curve. And that is why it is necessary to design cams for each engine individually.
Are you interested in our services? Do you want to get more detailed information?
Contact us directly or fill out the inquiry form.